8+ Simple Steps for Smoking Sausage Perfectly Every Time

Smoking sausages enhances flavor, texture, shelf life, and presentation. Follow simple steps like preheating, monitoring temperature, and choosing the right wood for perfect results.

smoking sausage.jpg

Smoking sausages is a time-honored culinary tradition that elevates the flavor and texture of your favorite links to new heights. Whether you’re a seasoned pitmaster or just starting out on your journey into the world of smoked meats, this step-by-step guide will help you smoke sausages perfectly every time.

There are several benefits to smoking sausages, including:

  • Enhanced flavor: Smoking imparts a unique, smoky flavor to the sausages that’s difficult to replicate with other cooking methods.
  • Tender, juicy texture: The slow-cooking process used in smoking breaks down the collagen and fat in the sausages, resulting in a tender, juicy texture.
  • Longer shelf life: Smoking sausages helps to preserve them by reducing their moisture content and inhibiting the growth of harmful bacteria.
  • Impressive presentation: Serving smoked sausages at your next cookout or gathering is sure to impress your guests and make your meal a memorable one.

Disclosure: As an Amazon Associate, this site earns from qualifying purchases. Thank you!

How to Smoke Sausages

Gather the Necessary Tools

To smoke sausages, you’ll need a smoker, hardwood chips or pellets, a meat thermometer, tongs, and a heat-resistant glove or mitt.

Masterbuilt MB20077618 Analog Electric Smoker with 2 Smoking Racks, 30 inch, Black

If using a gas or electric smoker, make sure you have a reliable source of fuel and power, respectively.

Preheat Your Smoker

Prepare the smoker and get it to a steady temperature of 225°F. If using a gas or electric smoker, set it to 225°F and preheat for about 20 minutes.

Place the Sausages in the Smoker

Place the sausages on the grate, ensuring they’re not touching each other. This allows for even heat distribution and prevents the sausages from sticking together.

Monitor the Temperature and Smoking Time

Keep the smoker lid closed and maintain a consistent temperature between 180-200°F. At this temperature, it should take about an hour to bring the sausages up to the correct internal temperature of 160°F.

Check the Internal Temperature of the Sausages

Closeup of hot smoky sausages from pork and beef meat hanging inside homemade smokery. Making tasty savoury charcuterie in smokehouse

Use an instant read thermometer to check the internal temperature of the sausages. Insert it through the end of the sausage, aiming for the center. The sausages should be cooked to an internal temperature of 165°F.

Turn the Sausages as Needed

Turn the sausages occasionally to ensure even cooking and browning. Be gentle when handling the sausages to avoid puncturing the casings, which can cause juices to escape and lead to dry, overcooked sausages.

Choose the Appropriate Type of Wood

Fire & Flavor Apple Wood Chunks for Smoking and Grilling - All-Natural, Long-Lasting with a Mildly Sweet Flavor - Large Chunk Wood Chips for Smokers,Green

Selecting the right type of wood for smoking is essential for achieving the desired flavor. For a stronger, more robust flavor, opt for hickory. For a milder, fruitier flavor, try apple or pecan wood. Experiment with different combinations to find your perfect match.

Tips for Warming Up and For Consistent Heat

Maintaining a consistent heat throughout the smoking process is crucial for achieving perfect results. Keep an eye on the temperature and adjust the heat source as necessary to prevent the smoker from getting too hot or too cold. If you’re using a charcoal smoker, be prepared to add more charcoal as needed to maintain the desired temperature.

Serving and Storing the Sausages

Once the sausages are fully cooked and have reached the desired internal temperature, remove them from the smoker using tongs and a heat-resistant glove or mitt. Allow the sausages to rest for a few minutes before serving to allow the juices to redistribute and the flavors to meld.

If you have leftover smoked sausages, follow these guidelines for proper storage:

  • Store leftover sausages in an airtight container or zip-top bag in the refrigerator for up to four days. Reheat the sausages gently in a skillet or in the oven before serving.
  • For longer-term storage, wrap the sausages individually in plastic wrap or aluminum foil and place them in a freezer-safe zip-top bag. Label the bag with the date and type of sausage, and store in the freezer for up to three months. Thaw the sausages in the refrigerator overnight before reheating and serving.

Choosing the Right Sausage for Smoking

Types of Sausages

There is a wide variety of sausages available, and most types can be smoked successfully. Some popular options for smoking include:

Italian sausage

Italian sausages come in many varieties, including sweet, mild, spicy, and cheesy. They’re made from pork and typically seasoned with fennel, garlic, and other herbs and spices.

Sweet or Mild Sausages

Sweet or mild sausages are usually made from pork and seasoned with a blend of mild spices and herbs. They’re perfect for those who prefer a less-spicy sausage.

Spicy or Cheesy Sausages

Spicy sausages pack a punch of heat and are great for those who like a little kick in their smoked meats. Cheesy sausages have cheese mixed into the meat, adding an extra layer of flavor and gooey goodness.

Bratwurst, Kielbasa, and Breakfast Sausages


Bratwursts are German-style sausages made from pork and veal, while kielbasa is a Polish sausage usually made from pork or beef. Breakfast sausages are smaller, often mildly spiced, and perfect for a morning meal.

Chorizo and Chicken Sausages

Chorizo is a spicy Spanish sausage made from pork and seasoned with paprika and garlic. Chicken sausages are made from lean chicken meat and come in a variety of flavors, making them a healthier alternative to traditional pork sausages.

Beef Sausages

homemade cooked sausages fried on a grill beef

Beef sausages are made from ground beef and typically seasoned with a variety of spices and herbs. They’re a great option for those who prefer not to eat pork.

Factors to Consider When Choosing a Sausage

When choosing the perfect sausage to smoke, consider the following factors:

Flavor Preferences

Think about the flavors you enjoy and choose a sausage that aligns with your personal taste preferences. If you’re unsure, consider starting with a mild sausage and working your way up to more adventurous options.


If you plan to use the smoked sausages in a specific recipe, be sure to choose a sausage that complements the other ingredients and flavors in the dish.

How long does it take to smoke sausage?

The time it takes to smoke sausage depends on the type and thickness, but on average, it takes about 2-3 hours for larger sausages and 1½-2 hours for thinner ones.

How long does it take to smoke sausage at 225?

Smoking sausage at 225 degrees Fahrenheit typically takes between 2-3 hours, or until the internal temperature reaches 165 degrees.

What temperature is best for smoking sausage?

The ideal temperature for smoking sausages is 225°F, but if your smoker can’t be set to a specific temperature, aim to maintain a range between 225°and 240°F.

Can you smoke sausage on a smoker?

Yes, you can smoke sausage on a smoker, and it’s an easy and flavorful way to cook sausages, taking about 2-3 hours on average at 225°F.

Final Thoughts

By following these steps, you can achieve perfectly smoked sausages every time:

  1. Choose the right sausage for smoking based on your flavor preferences and desired recipes.
  2. Gather the necessary tools and preheat your smoker.
  3. Place the sausages in the smoker, ensuring they’re not touching each other.
  4. Monitor the temperature and smoking time, maintaining a consistent heat throughout the process.
  5. Check the internal temperature of the sausages and turn them as needed.
  6. Choose the appropriate type of wood for your desired flavor profile.
  7. Allow the sausages to rest before serving, and store leftovers properly in the refrigerator or freezer.

Now that you know how to smoke sausages perfectly every time, don’t be afraid to experiment with different types of sausages and hardwood combinations. You might just discover a new favorite flavor combination that will become a staple at your backyard barbecues and gatherings. Happy smoking!

Similar Posts